Influence of electrodeposition parameters on the fabrication of Ni–Co/SiC + TiN composite films through pulse current electrodeposition

Abstract In this investigation, pulsed current electro-deposition (PCE) was used to prefabricate Ni–Co/SiC + TiN composite coatings (NCSTCCs) on mild steel surfaces. The research focused on the influence of two electrodeposition parameters, pulse frequency (PF) and duty cycle (DC), on NCSTCF features including microscopic surface morphology, crystal orientation, grain size, microhardness, SiC and TiN nanoparticles (NPs), deposition quantity, and corrosion resistance properties. The results indicated that NCSTCCs produced under a 10% DC showed minimal SiC and TiN contents with a percent volume of just 5.6 v/v% and 5.4 v/v% respectively under the fixed condition of 60 Hz PF. However, the three-dimensional surface diagram indicated that the Ni–Co/SiC + TiN composite film deposited at 50% DC and 10 Hz PF displayed the highest SiC and TiN contents (11.6 v/v% and 11.7 v/v%) among all the films. Furthermore, NCSTCCs deposited under 50% DC and 10 Hz PF had peak microhardness at 667.4 kg/mm 2 , while the composite film achieved a microhardness of 514.1 kg/mm 2 when prepared using 10% DC and 60 Hz PF. Moreover, when the DC and PF were at 50% and 10 Hz respectively, the Ni–Co/SiC + TiN composite film presented the maximum charge transfer resistance (4915.7–4927.2 Ω·cm 2 ), indicating an excellent corrosion resistance.