Fabrication of High Impact-Resistant Polyimide Nanocomposites with Outstanding Thermomechanical Properties

Neat polyimide films are known to be dense and rigid. They are therefore not suitable for use in membranes, sensors and sustainable energy storage applications. In this study, a novel technique has been used to simultaneously improve the porosity, rigidity, damping ability and impact resistance of polyimide membranes. It is demonstrated that dispersion of a small amount of polyaniline copolymer-modified clay of about 0.25–0.5 wt.% into the polyimide matrix resulted in an enhanced storage modulus while maintaining high damping ability and glass transition temperature, Tg. Novel polyimide/substituted polyaniline-copolymer-clay nanocomposite membranes containing poly(N-ethyl-aniline-co-aniline-2-sulfonic-acid)-modified-clay (SPNEAC) was successfully prepared and incorporated into the polyimide matrix to form modified clay/polyimide nanocomposites. UV-Vis analysis of the nanocomposite films shows that the optical transparency of the SPNEAC-PI nanocomposite membranes decreased with increasing SPNEAC concentration due to the high UV-Vis absorption of SPNEAC. Transmittance of about 3% was observed in the nanocomposite membrane containing 5 wt.% modified clay at 500 nm wavelength, which is significantly lower than that for the neat PI membrane of about 36%. The dispersion of SPNEAC containing a high concentration of clay (≥40 wt.% clay), in polyimide matrix, resulted in the attainment of a higher degree of imidization than was possible for the organoclay/polyimide nanocomposite. This behavior is believed to be due to the synergistic interaction between PI and SPNEAC. A correlation of the morphology and elastic modulus of the SPNEAC2/PI nanocomposites shows that at low loading of SPNEAC 2 ≤ 0.5 wt.%, the cross-sectional morphology of the composite is an open, spiky, weblike structure with a storage modulus of about 1 GPa, but it progressively evolves into densely packed microspheroids with storage moduli of ≥2 GPa at 10 wt.% SPNEAC2. The impact energy of SPNEAC/PI composites, calculated from the α-transition peak area, increased with increasing SPNEAC loading and were about 4 times that of neat PI at 10 wt.% SPNEAC.