Assessment of the DCMD performances of poly(vinylidene difluoride) vapor-induced phase separation membranes with adjusted wettability via formation process parameter manipulation

Poly(vinylidene difluoride) (PVDF) membranes for direct contact membrane distillation (DCMD) are commonly modified to decrease their wettability by water. Yet, the vapor-induced phase separation (VIPS) process may be a suitable alternative to avoid complex and expensive modifications. Superhydrophobic membranes with a water contact angle >152° were prepared in one single step by adjusting the polymer concentration, dissolution temperature, relative humidity, and exposure time to vapors to 10 wt%, 40 °C, 80 % and 10 min, respectively with N-Methyl-2-pyrrolidone (NMP) as the solvent. Compared to commercial polytetrafluorethylene (PTFE) membrane, the VIPS PVDF membrane showed higher water vapor flux (38 LMH vs 36 LMH), lower flux decline ratio (22 % vs 39 %) and superior salt rejection (99.99 % vs. 99.90 %) in a 3 h-DCMD process. In wetting tests, the VIPS membrane failed for a sodium dodecyl sulfate concentration of 0.2 mM while 0.1 mM was enough to trigger wetting of the commercial membrane. The energy barrier to heterogeneous crystallization was slightly larger for the VIPS membrane, and a higher rejection was measured during scaling tests (99.8 % vs. 94.2 % for PTFE membrane). Finally, the VIPS membrane outperformed the commercial membrane in a long-term test (100 h). These results evidence the suitability of VIPS PVDF membranes for DCMD.