Guided Wave Phased Array Ultrasonic Imaging for Thin Plate Inspection

This study focuses on the application of phased array ultrasonic testing with guided waves for Structural Health Monitoring (SHM) in thin plates. Addressing the limitations of conventional ultrasonic testing efficiently by inspecting thin, long structures. This study employs phased array technology to thin isotropic plates at high frequency(2MHz), thereby elevating imaging and defect detection in structural components. Through the utilization of the full matrix capture (FMC) scanning approach in 3-D finite element (FE) simulations, A0 and S0 modes were generated on steel plates with through-hole geometries. The process involved capturing reflected signals to form an FMC matrix that includes all A-scan signals. Subsequently, the total focusing method (TFM) algorithm was applied to FMC data for the reconstruction of focused images of A0 and S0 modes separately. A key improvement in our approach is integrating a time-domain filtering method into the FMC data. This enhancement addresses the dispersive nature of guided waves, thus improving the accuracy in identifying defect locations and sizes within the images. Our finite element simulations on steel specimens, with varied through-hole locations, revealed the method's potential in accurately imaging defects located deeper within the structure. Additionally, the study expanded to evaluate the efficacy of phased array ultrasonic testing (PAUT) in SHM, particularly in conjunction with guided waves to study the flaw detection sensitivity of the defect through the TFM algorithm on isotropic steel plates up to wavelength(λ)/16. This whole analysis considered crucial factors such as ultrasonic wave mode, frequency, and group velocity for the structure under inspection. This study represents a significant contribution to the field of SHM, introducing a sophisticated, real-time monitoring methodology that promises to enhance structural integrity assessment. Keywords: SHM, PAUT, GW, FMC, TFM FE Simulations, Time Domain Filtering, Ultrasonic Testing.