Effects of polymer binder on rheological properties of silver pastes for screen printing front electrode films of solar cells

The purpose of the study is to characterize and improve the fundamental understanding of the effects of Ethyl Cellulose (EC) binder on the rheological properties of silver pastes for screen printing front electrode films of solar cells. Dispersions of silver particles (surface modified with oleic acid) in EC polymer solutions with and without thixotropic agent were prepared; and yield stress values were measured by setting shear stress to characterize the strength of interaction in pastes. Week flocculation network of silver particles is produced due to depletion of flocculation. EC polymer also has a significant interaction with thixotropic agent. Down-sweep flow curves of dispersions without thixotropic agent were measured and well fitted by Generalized Casson model. The model parameters p indicated that EC polymer with high molecular weight has a stronger shear-thinning ability. Steady-state flow, three interval thixotropy shear test (3ITT) and oscillatory measurements were conducted to study the effect of EC content on viscosity, structure rebuilding and viscoelastic properties of electrode pastes. Increasing EC polymer is not the best way to prevent the layer printed from laying down.