Experimental Investigation Using Robust Deep VMD-ICA and 1D-CNN for Condition Monitoring of Roller Element Bearing

Abstract A rotor-bearing system experiences numerous vibrations during the operation that frequently degrade performance and endanger operational safety. Roller bearing failure has significant consequences, leading to downtime or even a complete outage of rotating machinery. It is crucial to detect and diagnose incipient bearing defects promptly to ensure optimal operation of the machinery and minimize potential disruptions to the process. Deep Independent Component Analysis is a necessity used in modern condition monitoring to detect bearing failure earlier than it occurs. To address this issue the feasibility of utilizing Deep Independent Component Analysis (ICA) method based on Variational Modal Decomposition (VMD) with one-dimensional convolutional neural network (1D-CNN) to diagnose incipient bearing defect. Fast Fourier Techniques are utilized to extract the vibration signatures of artificially damaged bearings on a newly built test bed. VMD addresses to minimize data noise, allowing data to decompose into various sub-datasets for extraction of incipient defect features. With weak defect characteristic signal and noise interference, the Deep VMD-ICA model and 1D-CNN simplicity improved the accuracy of diagnosis corresponding to the experimental results. Moreover, Deep VMD-ICA with 1D-CNN has additionally demonstrated strong performance in comparison to experimental results and is useful for monitoring the condition of industrial machinery. The results reveal that this fault diagnosis approach is reliable, with a diagnostic accuracy of 98.93% for bearing faults.