Migration Behavior of Inclusions at the Solidification Front in Oxide Metallurgy

Distribution of inclusions plays an essential role in inducing intracrystalline ferrite, and the migration behavior of inclusions during solidification has a significant influence on their distribution. The solidification process of DH36 (ASTMA36) steel and the migration behavior of inclusions at the solidification front were observed in situ using high-temperature laser confocal microscopy. The annexation, rejection, and drift behavior of inclusions in the solid–liquid two-phase region were analyzed, providing a theoretical basis for regulating the distribution of inclusions. Analysis of inclusion trajectories showed that the velocity of inclusions decreases significantly as they near the solidification front. Further study of the force on inclusions at the solidification frontier shows three situations: attraction, repulsion, and no influence. Additionally, a pulsed magnetic field was applied during the solidification process. The original dendritic growth mode changed to that of equiaxed crystals. The compelling attraction distance for inclusion particles with a diameter of 6 μm at the solidification interface front increased from 46 μm to 89 μm, i.e., the effective length for the solidification front engulfing inclusions can be increased by controlling the flow of molten steel.