Experimental Investigation for Monitoring Corrosion Using Plastic Optical Fiber Sensors

The timely and cost-effective identification of the onset of corrosion and its progress would be critical for effectively maintaining structural integrity. Consequently, a series of fundamental experiments were conducted to capture the corrosion process on a steel plate using a new type of plastic optical fiber (POF) sensor. Electrolytic corrosion experiments were performed on a 5 mm thick steel plate immersed in an aqueous solution. The POF sensor installed on the upper side of the plate and directed downward detected the upward progression of the corrosion zone that formed on the underside of the plate. The results showed that the POF sensors could detect the onset of the upward-progressing corrosion front as it passed the 1 and 2 mm marks related to the thickness of the corroded zone. The POF sensors were designed to optically identify corrosion; therefore, the data obtained by these sensors could be processed using a newly developed graphic application software for smartphones and also identified by the naked eye. This method offered an easy and cost-effective solution for verifying the corrosion state of structural components.