Low-emission cement clinker precursor production, enabled by electrolytic extraction of calcium from waste cement

We report here the electrochemical production of cement clinker precursor, containing calcium derived from the electrolytic decomposition of waste cement. Our "cement recycler" contains a cement electrolyzer, coupled to a cement digestion vessel, and a Ca(OH)2 isolation vessel. The cement electrolyzer creates acid and base equivalents, and converts waste cement into Ca(OH)2 and SiO2. The electrolyzer was demonstrated at current densities up to 300 mA cm–2 to produce yields higher than 80% for Ca(OH)2. We experimentally verified a 99.8% reduction in CO2 emissions when using fresh waste cement, and an 80% reduction when using aged cement (enriched in CO2 due to atmospheric carbonation) from a demolition site. Our cement recycler bypasses the need for virgin limestone and could cut global CO2 emissions by nearly 1 Gt annually, while also helping divert substantial waste cement from landfills. Cement production is one of the largest industrial sources of global CO2 emissions. This study presents an electrochemical process that recycles waste cement into hydrated lime for cement production, eliminating the need for limestone and reducing CO2 emissions by 99.8%