Heat Integration of an Industrial Unit for the Ethylbenzene Production

This paper presents both the results of a study of the existing heat exchanger network (HEN) of an industrial unit for ethylbenzene (EB) production by the alkylation of benzene with ethylene, and an analysis of four different HEN retrofit projects carried out using process integration methods. The project of modernization of HEN was carried out using classical methods of Pinch analysis. For this case, the value of ΔTmin is determined, which is limited by the technological conditions of the process. Additionally, two different heat pump (HP) integration options and the joint retrofit Pinch project with HP integration are under consideration. The economic analysis of each of the projects was carried out. It is shown that the best results will be obtained when implementing the joint project. As a result, steam consumption will be reduced by 34% and carbon dioxide emissions will be decreased by the same amount.