Design of sustainable bituminous concrete pavement with cement–treated granular layers constructed on stabilized subgrade

Purpose Designing a sustainable bituminous concrete with long-term performance is a challenging problem. In addition, strength of the subgrade has a crucial impact on pavement design. This paper aims to concentrate on subgrade soil stabilization with granite dust powder (GDP) and crumb rubber powder (CRP) to improve the engineering properties of the soil. Further design of bituminous concrete pavement with cement-treated layers in base and subbase course layers was carried out with life cycle cost analysis and life cycle assessment for 1 km of a four-lane national highway. Design/methodology/approach Subgrade soil stabilized with GDP and CRP is characterized as per Indian Standards (IS)-2720 to determine the optimum dosage. Further, the mechanistic-empirical pavement design was carried out using Indian Road Congress-37 (2018), analyzed using IITPAVE software and validated with ANSYS software. The life cycle cost analysis is carried out using the net present value method, and the life cycle assessment is performed according to the cradle-to-grave approach. Findings A soil mix comprising 10% GDP and 2.5% CRP yielded a soaked California bearing ratio value of 6.58%. In addition, the design of bituminous concrete pavement with cement-treated granular layers showed a 26.9% reduction in life cycle cost and 59.4% reduction in total carbon footprint per kilometer compared to the pavement with traditional aggregate layers. Originality/value The research on subgrade stabilization with sustainable materials like GDP and CRP incorporating mechanistic empirical pavement design, life cycle cost analysis and life cycle assessment is limited. Overall, the study recommends the use of GDP and CRP to stabilize soil for subgrade application and incorporate cement-treated granular layers, which offer economic and environmental benefits compared to traditional pavement construction.