Improve Rheological Properties of Palygorskite Water-Based Drilling Fluid by Caustic Soda and Soda Ash

In drilling fluid program, selecting the drilling fluid that will reduce the lost time is the first objective, and will be economical regardless of its cost. The amount and type of solids in drilling fluid is the primary control of the rheological and filtration properties. Palygorskite clay (attapulgite) is an active solid that has the ability to reactive with its environment and form a gel structure within a fluid and due to its stability in the presence of brines and electrolytes this type of clay is preferred for use. The aim of this study is to improve properties of Iraqi palygorskite (PAL) by adding different chemical additives such as caustic soda NaOH and soda ash Na2CO3 with a different concentration in both fresh and salt water-based drilling fluid to satisfy the API specification and to compete with imported palygorskite. The palygorskite claystone of Late Cretaceous age is present in the Western Desert of Iraq within the Digma Formation. In this study, two areas in Western Desert palygorskite were obtained, Bahr Al-Najaf and Trefawi. The results of rheological properties showed that the performance of Bahr Al-Najaf PAL was more affected by caustic soda than Trefawi PAL. In contrast, Trefawi PAL performance was more affected with low concentrations of soda ash than Bahr Al-Najaf PAL in both fresh and salt water-based drilling fluid. Also, these additives lead to improve the value of pH in both fresh and salt drilling fluid that increases the ability of clay to be more dispersed in drilling fluid. Besides that, enhancement of drilling fluid prepared with Iraqi palygorskite stability to 85 and 80 in fresh and saltwater, respectively, was observed with soda ash additions.