Texturing to Dramatically Increase Thermal Deformation of Bilayer Film and Application to Actuator

The effect of adding texture to increase the deformation of a bilayer actuator by a factor of over 100 was demonstrated. A bilayer actuator is driven by the difference in thermal deformation. Therefore, two films or plates with a large difference in thermal expansion coefficient are required. The newly developed textured film actuator (TFA) obtained large deformation even in a case involving a combination of two films with a small difference in thermal expansion coefficient. The TFA was fabricated by transferring the texture when laminating two PI films with different coefficients of thermal expansion. A TFA with thin‐film electrodes was heated by applying electric power. Thereby, it unfolded from a curled state. The maximum generated force and curvature of the TFA were 7.4 mN and 0.19 mm −1 , respectively, at 0.38 W. The manufacturing process for the TFA is simple and convenient, as it does not require adhesives or special materials. In thermal drive bilayer actuator fabrication, the range of material selection is expanded substantially. In addition, large deformations are generated with less energy. Therefore, the energy consumption is likely to be reduced. © 2024 Institute of Electrical Engineer of Japan and Wiley Periodicals LLC.