Analysis of Complex Solid-Gas Flow under the Influence of Gravity through Inclined Channel and Comparison with Real-Time Dual-Sensor System

Gas-solid flow is used in the chemical industry, food industry, pharmaceuticals, vehicles, and power generation. The calculation of flow has aroused great interest in contemporary industry. In recent decades, researchers have been seeking to build an effective system to monitor and calculate gas-solid flow. Attempts have been extended from computational modeling to the creation of flow pattern visualization methods and mass flow (MFR) quantification. MFR is usually studied by volume flow concentration (VFC) and velocity distribution of solid particles. A non-invasive device is used for testing MFR, in which electronic and mechanical sensors are used to balance the shortcomings related to each other. This study investigates the simulation of flow patterns to demonstrate the behavior of solid particles as they pass through the channel. The particles are allowed to slide longitudinally in the insulated tending channel. This slippage is due to the influence of natural gravity. Electronic sensor components are used to measure the velocity distribution and concentration of volumetric flow. The load cell is used as an auxiliary sensor for measuring MFR. In addition, ANSYS fluent is used to analyze streaming queries. The experimental results are related to evaluating the accuracy and relative error of the data collected from various sensors under different conditions. However, the simulation results can help explain the movement of the gas-solid mixture and can understand the cause of pipeline blockage during the slow movement of solid particles.