Zeolite nanocrystals prepared from zeolite microparticles by a centrifugation-assisted grinding method

Different sizes of zeolite nanocrystals were fabricated from zeolite microparticles using a centrifugation-assisted grinding method. The zeolite nanocrystal formation can be attributed to the Al2O3 bowl mill generation of mechanical stress that fractured zeolite microparticles into smaller fragments. In the present study, the smaller fragments had a wide distribution of size and morphology. Therefore, different sizes of zeolite nanocrystals could be recovered from these smaller fragments by varying the centrifugation process. Zeolite nanocrystal product yields were measured by periodically recovering the nanocrystals from the smaller fragments based on milled zeolite powder. The larger crystals of zeolite were typically irregular in shape, whereas the smaller zeolite nanocrystals tended to be spherical. High product yield of the zeolite nanocrystals was obtained by periodically removing nanocrystals from the milled zeolite powder and recycling the large zeolite particles. Thus, the results from this new hybrid process suggest that it can be used to fabricate differing sizes of zeolite nanocrystals. In addition, the size of the recovered zeolite nanocrystal products was narrow, and the initial zeolite nanocrystal structure was not destroyed by the mechanical stress.