Particle induced visible light absorption enhancement on Al–Cu–Mg alloy fatigue fracture surfaces

Particle induced visible light absorption enhancement on Al–Cu–Mg alloy fatigue fracture surfaces has been studied. By the calculations of three possible structures in optical dark areas (ODAs) in Al–Cu–Mg alloys, the light absorption abilities of Cu nanoparticles and Cu/Al2O3 particles are clearly revealed. Based on the calculations, the formation mechanism of ODA can be mainly attributed to the formation of Cu nanoparticles and Cu/Al2O3 particles, which lead to strong light absorption enhancement in the visible spectrum. In detail, Cu nanoparticles with larger radii exhibit higher light absorption. In addition, the formation of Cu/Al2O3 particles can further enhance the light absorption of Cu nanoparticles in ODA, which coincide well with the experimental results. The cathodic protection method is proved as an efficient way for avoiding the formation of ODA, and thus, the fatigue life of Al–Cu–Mg alloys is also greatly improved. This work should provide deeper insights into the formation mechanism of ODA in Al–Cu–Mg and other Cu contained Al alloys with high-cycle loadings.