Phase precipitation behavior and its influence on mechanical properties of a solid-solution strengthened Ni-based alloy

Phase precipitation behavior and its influence on mechanical properties of a solid-solution strengthened Ni-based alloy, used to manufacture large casting components in next generation of advanced ultra-supercritical coal fired power plant, were studied during exposure at 700℃ for up to 30000 h. Detailed analysis reveals that only MC carbide exists in solution annealed alloy. During thermal exposure, γ′′, δ and M 23 C 6 carbide precipitate, but γ′′ and MC carbide are metastable phases. γ′′ precipitation precedes δ phase, but it disappears gradually with the precipitation of δ phase. MC carbide gradually degenerates via reaction MC + γ → M 23 C 6 + δ. δ phase first precipitates at grain boundary due to the segregation of Nb at grain boundary and M 23 C 6 /γ interface, then tends to form in the vicinity of MC carbide and then appears in the interdendritic region. Its growth expends γ′′ phase or MC carbide. Finally, the precipitation-free zone forms in the dendrite core region. The variation trend of yield strength can be divided into three stages during thermal exposure. It first increases drastically, then increases gradually, and then keeps almost constant. γ′′ phase has a major contribution in first stage, but δ phase gradually becomes the primarily strengthened phase. The elongation decreases steeply at early stage and then has no significant change. After thermal exposure, the impact toughness at room temperature also decreases drastically. The major influence factors of elongation and impact toughness are the increase of grain interior strength and the film-like M 23 C 6 carbide. • Phase precipitation behavior of a Ni-based alloy was investigated during thermal exposure at 700℃ for up to 30000 h; • Precipitation processes of γ′′, δ and M 23 C 6 carbide were clarified; • Heterogeneous distribution of precipitates was discussed; • Variation in mechanical properties is divided into several stages; • The relationship between precipitation processes and mechanical properties was established.