Highly Strong Interface Adhesion of Polyester Fiber Rubber Composite via Fiber Surface Modification by Meta-Cresol/Formaldehyde Latex Dipping Emulsion

As a skeleton material, polyester (PET) fiber can significantly improve the strength and durability of rubber composites, but the interfacial adhesion between polyester fiber and rubber is poor due to the chemical inertia of PET fiber surface. Resorcinol-formaldehyde-latex (RFL) impregnating solution is usually used to treat PET fibers, but RFL contains toxic components such as resorcinol, which is harmful to the human body. A simple and less toxic resin-impregnating system cresol-formaldehyde-latex (CFL) was obtained by alternating resorcinol with low-toxicity cresol and m-cresol formaldehyde resin was synthesized from m-cresol and formaldehyde. CFL (m-cresol formaldehyde resin latex) systems with different C/F mole ratios and CF resin/latex ratios were adopted to modify the surface of PET fibers. The strip peeling adhesive and the H pull-out test results indicated that the PET fiber/rubber adhesion strength increased with the increase in the formaldehyde dosage and the CF resin content, and the peeling force value and the H-pull-out force of treated PET/rubber composites reached 7.3 N/piece and 56.8 N, respectively. The optimal choice of CFL adhesive system was obtained, when the C/F mole ratio was 1/2 and the CF resin/latex weight ratio was 0.23. This environment-friendly CFL dipping emulsion can be used as a new surface modification strategy as it can remarkably enhance the interfacial adhesion of PET/rubber composites.