Cobalt–Copper-Embedded Nitrogen-Doped Carbon Nanostructures Derived from Zeolite Imidazolate Frameworks as Electrocatalysts for the Oxygen Reduction Reaction

In recent years, researchers have focused on developing zeolite imidazolate frameworks (ZIFs) as an alternative to Pt electrocatalysts for various applications, including water splitting, lithium-air batteries, zinc-air batteries, and fuel cells. In this study, we synthesized CoCu-ZIF to be used as a precursor in the development of cathode catalysts for the oxygen reduction reaction (ORR) in fuel cells. Hydrazine played a crucial role in maintaining uniformity in the development and particle size of the ZIF-67 structures. Moreover, it facilitated the rapid formation of the ZIF-67 structures at higher temperatures. A unique pseudorhombic dodecahedral morphology was obtained at a Co/Cu molar ratio of 7:3. Among all the synthesized N-doped carbon nanostructures embedded with Co and Cu nanoparticles, CoCu@NC-750, pyrolyzed at 750 °C, showed superior ORR catalytic performance. This catalyst exhibited a notably higher half-wave potential of 0.816 V and demonstrated a clear 4-electron transfer mechanism. The overpotential of CoCu@NC-750 shifted by only 11 mV over 10,000 cyclic voltammetry cycles, whereas a 55 mV shift was observed for Pt/C. CoCu@NC-750 exhibited a ∼0.8% decrease in current density during a 12-h ORR, in contrast to the 8.3% decline shown by Pt/C. This superior catalytic activity and stability can be attributed to factors such as higher oxygen adsorption induced by the N-doped carbon layer due to the localized changes in electron density and the enhanced stability of the bimetallic core. Our findings suggest that CoCu@NC-750 is a promising alternative to Pt/C in fuel cell cathodes.