Dynamic modeling and vibration analysis for motorized spindle with uncertainties

Abstract Uncertainties inevitably exist in motorized spindle and it is difficult to accurately describe its dynamics based on a deterministic model. In this paper, a dynamic model of motorized spindle with uncertainty is proposed. The deterministic dynamic model of the motorized spindle rotor system is built by the finite element method, and the uncertainties are constructed by the polynomial chaos expansion method. The impact of each uncertainty parameter on the critical speed of the system is investigated by adopting the Sobol global sensitivity analysis method. The effects of uncertainties including the bearing stiffness, the material Young’s modulus, the disc mass and the unbalanced excitation on the vibration response of motorized spindle are analyzed. The modal experiments are carried out to verify the effectiveness of the model. The results show that the uncertainties have a great influence on the vibration characteristics of the motorized spindle, in which the bearing stiffness mainly affects the high-order frequency response of the system, while the Young’s modulus affects all the order frequency response of the system. The influence of hybrid uncertainties on the frequency response of the system is more complex. This study provides a guidance to the design of motorized spindle.