Effect of Adding W Nanopowder to Inhibit Sintering of Ni Nanopowder for MLCC

Multilayer ceramic capacitors (MLCCs) are essential fundamental components in electronic devices, enabling miniaturization and high capacitance for energy storage and filtering. A key focus in MLCC research is enhancing capacitance density, for which improving the connectivity of Ni internal electrodes is imperative. The primary cause of reduced electrode connectivity in MLCCs is the sintering shrinkage mismatch between Ni internal electrodes and dielectric materials. In this study, we propose a method to mitigate the sintering shrinkage mismatch between the Ni internal electrodes and dielectric materials by incorporating W nanopowder into Ni to retard the sintering shrinkage of the Ni nanopowder. The degree of sintering retardation due to the increase in W content was quantified through measurements of shrinkage rate, density, and porosity, confirming the retarded sintering of Ni. Particularly, microstructural analysis and phase analysis were conducted to elucidate the role of W during the dissolution and sintering processes. Furthermore, the activation energy of each sintering stage was determined, with an analysis of the sintering retardation mechanism induced by W. Additionally, similar sheet resistance values before and after the addition of W were obtained through electrical resistance measurements, and results suggested that the incorporation of W effectively retards the sintering of Ni while enabling its function as an internal electrode in MLCCs.