A Reliable Semi-Continuous Cultivation Mode for Stable High-Quality Biomass Production of Chlorella sorokiniana IPPAS C-1

The industrial cultivation of microalgae for high-value products faces significant challenges, particularly in maintaining long-term, cost-effective operations. Semi-continuous cultivation presents a promising solution to this problem. In this study, the green alga Chlorella sorokiniana IPPAS C-1 was cultivated in a flat-panel 5 L photobioreactor under optimized conditions, with three biological replicates. We evaluated batch mode against three semi-continuous dilution fractions (50%, 75%, and 87.5%). The 75% dilution fraction demonstrated superior performance, achieving the highest biomass productivity with an average specific productivity of 1.36 g DW L−1 day−1 over seven harvest cycles. Furthermore, this regime ensured stable biochemical composition—including proteins, lipids, carbohydrates, and pigments—as well as a consistent lipid profile and sustained photosynthetic activity throughout the cultivation. These findings are useful for the development of scalable and efficient technological protocols for the industrial production of Chlorella in flat-panel photobioreactors.