Development of Electrospun Nanofibrous Filters for Controlling Coronavirus Aerosols

Airborne transmission of SARS-CoV-2 plays a critical role in spreading COVID-19. To protect public health, we designed and fabricated electrospun nanofibrous air filters that hold promise for applications in personal protective equipment (PPE) and the indoor environment. Due to ultrafine nanofibers (∼300 nm), the electrospun air filters had a much smaller pore size in comparison to the surgical mask and cloth masks (a couple of micrometers versus tens to hundreds of micrometers). A coronavirus strain served as a SARS-CoV-2 surrogate and was used to generate aerosols for filtration efficiency tests, which can better represent SARS-CoV-2 in comparison to other agents used for aerosol generation in previous studies. The electrospun air filters showed excellent performance by capturing up to 99.9% of coronavirus aerosols, which outperformed many commercial face masks. In addition, we observed that the same electrospun air filter or face mask removed NaCl aerosols equivalently or less effectively in comparison to the coronavirus aerosols when both aerosols were generated from the same system. Our work paves a new avenue for advancing air filtration by developing electrospun nanofibrous air filters for controlling SARS-CoV-2 airborne transmission.