Macroscopic Temperature Field Modeling and Simulation of Nickel-Based Cladding Layers in Laser Cladding

During the laser cladding process, the distribution of the temperature field directly influences the morphology, microstructure, and residual stress state of the cladding layer. However, the process involves transient characteristics of rapid heating and cooling, making it challenging to study temperature field variations directly through experimental methods. Therefore, numerical simulation has become a crucial tool for gaining a deeper understanding of the laser cladding mechanism, providing theoretical basis and guidance for optimizing process parameters. This study systematically integrates COMSOL Multiphysics coupling simulation with Jmatpro material thermal property data to perform simulations of temperature field evolution, melt pool flow behavior, and Marangoni effects during laser cladding of nickel-based alloy (IN718) onto an EA4T steel substrate. It highlights the influence patterns of different process parameters (e.g., laser power, scanning speed) on the temperature gradient and flow characteristics of the molten pool, providing an in-depth theoretical basis for understanding the formation mechanism of the molten pool and microstructure control.