Welding of Aluminum Alloys

Abstract Aluminum and its alloys can be joined by as many or more methods than any other metal. This article discusses the properties of aluminum, namely hydrogen solubility, electrical conductivity, and thermal characteristics. It analyses the primary factors commonly considered when selecting a welding filler alloy. These include ease of welding or freedom from cracking, tensile or shear strength of the weld, weld ductility, service temperature, corrosion resistance, and color match between the weld and base alloy after anodizing. The article provides a detailed description of gas-shielded arc welding processes for welding of aluminum alloys and also reviews other welding processes such as oxyfuel gas welding and laser-beam welding.