High-resolution characterization of the precipitation behavior of an Al–Zn–Mg–Cu alloy

The metastable particles in an Al–Zn–Mg–Cu alloy have been examined at atomic-resolution using high-angle annular dark field (HAADF) imaging. In under-aged conditions, thin η′ plates were formed with a thickness of seven atomic planes parallel to the {111}Al planes. The five inner planes of the η′ phase appear to be alternatively enriched in Mg and Zn, with two outer planes forming distinct Zn-rich interfacial planes. Similar Zn-rich interfacial enrichment has also been identified for the η phase, which is a minimum 11-plane thick structure. In rare instances, particles less than seven planes were found indicating a very early preference for seven-layer particle formation. Throughout the aging, the plate thickness appears constant, while the plate radius increases and no particles between 7 and 11 planes were observed. Based on the HAADF contrast, our observations do not support the η′ models previously set forth by other authors. Clear structural similarities between η′ and η were observed, suggesting that drawing distinctions between η′ and η phases may not be necessary or useful.