A new processing aid for the extrusion of polyolefins

Abstract The influence of a new processing additive (a composition of fine particles of boron nitride) on the rheology and processability of molten polymers is studied. The equipment used includes both an Instron capillary rheometer with special annular dies (Nokia Maillefer wire coating crosshead) attached to the rheometer and a parallelplate rheometer. Two metallocene polyethylenes with several types of boron nitride powders varying in particle size distribution are tested at various concentration levels. The powder having the finest particle size was found to have the greatest influence in the processing of polyolefins using crosshead dies and tips. As a result, its use eliminates surface melt fracture and postpones the critical shear rate for the onset of gross melt fracture to significantly higher values depending on the additive concentration. The performance of the boron nitride in eliminating melt fracture is compared with that of a typical fluoroelastomer. It is shown that boron nitride is a superior processing aid.