A Novel Bamboo–Wood Composite Utilizing High-Utilization, Easy-to-Manufacture Bamboo Units: Optimization of Mechanical Properties and Bonding Performance

Bamboo–wood composites have found extensive applications in the container flooring, furniture, and construction industries. However, commonly utilized bamboo units such as four-side-planed rectangular bamboo strips and bamboo scrimber suffer from either low utilization rates or high adhesive content. The recently developed bamboo-flattening technology, which employs softening methods with saturated high-pressure steam, may improve the utilization rate and reduce the adhesive content, but its complex processes and high cost restrict its widespread application. This study introduces a novel bamboo–wood composite utilizing high-utilization, easy-to-manufacture bamboo units processed through a straightforward flattening-and-grooving method. However, the stress concentration introduced by the grooving treatment may affect the mechanical properties and stability of the bamboo–wood composites. In order to optimize the mechanical properties and bonding performance, response surface methodology based on a central composite rotatable design was used to map the effects of hot-pressing parameters (time, temperature, and pressure) on the mechanical properties. The bamboo-woodbamboo–wood composites prepared with optimized conditions of 1.18 min/mm pressing time, 1.47 MPa pressure, and a 150 °C temperature had a 121.51 MPa modulus of rupture and an 11.85 GPa modulus of elasticity, which exhibited an error of only ~5% between the experimental and model predictions. Finite element analysis revealed that, in comparison to homogeneous flat bamboo composites, grooved bamboo composites exhibited distinct tensile ductility and toughness due to discontinuous stress fields and alternating rigid–soft layers, which alter the stress transmission and energy dissipation mechanisms. Additionally, grooving treatment not only effectively improved the surface wettability of the bamboo plants, thus enhancing the permeability of the adhesive, but also facilitated adhesive penetration into parenchymal cells and fibers. This led to the formation of a more robust glue–nail structure and chemical bonding.