Dendrite Growth and Dead Lithium Formation in Lithium Metal Batteries and Mitigation Using a Protective Layer: A Phase-Field Study

Lithium metal batteries (LMBs) are considered one of the most promising next-generation rechargeable batteries due to their high specific capacity. However, severe dendrite growth and subsequent formation of dead lithium (Li) during the battery cycling process impede its practical application. Although extensive experimental studies have been conducted to investigate the cycling process, and several theoretical models were developed to simulate the Li dendrite growth, there are limited theoretical studies on the dead Li formation, as well as the entire cycling process. Herein, we developed a phase-field model to simulate both electroplating and stripping process in a bare Li anode and Li anode covered with a protective layer. A step function is introduced in the stripping model to capture the dynamics of dead Li. Our simulation clearly shows the growth of dendrites from a bare Li anode during charging. These dendrites detach from the bulk anode during discharging, forming dead Li. Dendrite growth becomes more severe in subsequent cycles due to enhanced surface roughness of the Li anode, resulting in an increasing amount of dead Li. In addition, it is revealed that dendrites with smaller base diameters detach faster at the base and produce more dead lithium. Meanwhile, the Li anode covered with a protective layer cycles smoothly without forming Li dendrite and dead Li. However, if the protective layer is fractured, Li metal preferentially grows into the crack due to enhanced Li-ion (Li⁺) flux and forms a dendrite structure after penetration through the protective layer, which accelerates the dead Li formation in the subsequent stripping process. Our work thus provides a fundamental understanding of the mechanism of dead Li formation during the charging/discharging process and sheds light on the importance of the protective layer in the prevention of dead Li in LMBs.