Polydopamine/chitosan hydrogels-functionalized polyurethane foams in situ decorated with silver nanoparticles for water disinfection

A new facile route to decorate polyurethane foams (PUF) with dense and uniform silver nanoparticles (AgNPs) to ensure efficient and long-term water disinfection is proposed. The antibacterial sponge was fabricated by sequential treatment with chitosan hydrogels grafting, polydopamine (PDA) coating, and finally in situ growth of AgNPs on the surface of substrate. The morphologies, chemical composition, crystalline nature, mechanical property, and swelling capacity of the composite were characterized. Its silver release behavior and bactericidal performances against Escherichia coli (E. coli) were evaluated. Results show that the composite demonstrated higher mechanical strength (compression strength, 51.34 kPa) and a rapid swelling rate with an equilibrium swelling ratio of 18.2 g/g. It possessed a higher loading amount of AgNPs (35.87 mg/g) than that of PUF@Ag (8.21 mg/g) and restricted the cumulative silver release of below 0.05% after 24-h immersion in water. Besides, it presented efficient bactericidal activity with complete reduction of E. coli with 10 min of contact time. The strong bactericidal action was probably governed by strengthening the contact between AgNPs immobilized on the substrate and bacteria cells. Furthermore, the composite demonstrated exceptional reusability for five cycles and exhibited a superior processing capacity in the flow test. Finally, the composite could effectively disinfect the natural water sample like a river in 30 min under real conditions.