Design and Analysis for Multi-Disc Coreless Axial-Flux Permanent-Magnet Synchronous Machine

The multi-disc axial flux permanent magnet synchronous machine (AFPMSM) can provide high fault tolerance capability in applications requiring high reliability. Firstly, a topological structure of coreless AFPMSM is proposed, the magnetic circuit and the air-gap flux intensity are discussed in detail to improve stable operation of machine in this paper. The relationship between air-gap flux density and the parameters of rotor are clarified respectively based on finite element algorithm (FEA). Furthermore, the winding structure and power driver topology with fault tolerance are presented. And the 3D FEA analyzes the operation characteristics and stress of the machine. Finally, the prototype is manufactured. The results are demonstrated that the torque output and fault tolerance performance is better.