Tunable Synthesis of Hollow Metal–Nitrogen–Carbon Capsules for Efficient Oxygen Reduction Catalysis in Proton Exchange Membrane Fuel Cells

Atomically dispersed metal catalysts anchored on nitrogen-doped (N-doped) carbons demand attention due to their superior catalytic activity relative to that of metal nanoparticle catalysts in energy storage and conversion processes. Herein, we introduce a simple and versatile strategy for the synthesis of hollow N-doped carbon capsules that contain one or more atomically dispersed metals (denoted as H-M-Nx-C and H-Mmix-Nx-C, respectively, where M = Fe, Co, or Ni). This method utilizes the pyrolysis of nanostructured core-shell precursors produced by coating a zeolitic imidazolate framework core with a metal-tannic acid (M-TA) coordination polymer shell (containing up to three different metal cations). Pyrolysis of these core-shell precursors affords hollow N-doped carbon capsules containing monometal sites (e.g., Fe-Nx, CoNx, or Ni-Nx) or multimetal sites (Fe/Co-Nx, Fe/Ni-Nx, Co/Ni-Nx, or Fe/Co/Ni-Nx). This inventory allowed exploration of the relationship between catalyst composition and electrochemical activity for the oxygen reduction reaction (ORR) in acidic solution. H-Fe-Nx-C, H-Co-Nx-C, H-FeCo-Nx-C, H-FeNi-Nx-C, and H-FeCoNi-Nx-C were particularly efficient ORR catalysts in acidic solution. Furthermore, the H-Fe-Nx-C catalyst exhibited outstanding initial performance when applied as a cathode material in a proton exchange membrane fuel cell. The synthetic methodology introduced here thus provides a convenient route for developing next-generation catalysts based on earth-abundant components.