Influence of Material Toughness on Fracture Reliability in Steel Bridges

The fracture limit state of the AASHTO LRFD Bridge Design Specifications is addressed by requiring minimum impact toughness values for base material and mitigating potential fracture initiators through proper structural detailing. This fracture control approach has been successful in minimizing the number of fractures in steel bridges designed since its inception; however, it is not a calibrated limit state and the structural reliability against sudden brittle fracture has not been previously established. Accordingly, the objective of this study was to quantify the relationship between material toughness and fracture reliability in steel bridge members, considering the probabilistic distribution of fracture toughness and applied stress for a variety of structural steels and assumed crack sizes. The master curve approach is used to account for the probabilistic distribution of fracture toughness, and reliabilities are determined using Monte Carlo simulation and the Hasofer-Lind approach. The results indicate that the fracture reliability for modern bridge steels is consistent with the reliability of AASHTO strength limit states, and that certain steels currently available on the market can provide enough reliability against fracture to essentially eliminate brittle fracture as a limit state of concern. This finding holds the potential for a new way of approaching the design of fracture-critical members.