Improving the power production efficiency of microbial fuel cell by using biosynthesized polyanaline coated Fe3O4 as pencil graphite anode modifier

A microbial fuel cell (MFC) is a modern, environmentally friendly, and cost-effective energy conversion technology that utilizes renewable organic waste as fuel, converting stored chemical energy into usable bioelectricity in the presence of a biocatalyst. Despite advancements in MFC technology, several challenges remain in optimizing power production efficiency, particularly regarding anode materials and modifications. In this study, low-cost biosynthesized iron oxide nanoparticles (Fe3O4 NPs) were coated with a polyaniline (PANI) conducting matrix to synthesize hybrid Fe3O4/PANI binary nanocomposites (NCs) as modified MFC anodes via an in-situ polymerization process. Characterization techniques, including UV–Vis, XRD, SEM, and FT-IR, revealed the successful synthesis of green-routed nano-scaled materials with altered optical properties after matrix coating, high crystallinity in the iron oxide phase, rougher surface morphology, and characteristic Fe–O peaks at 594 cm⁻1. Additionally, the electrochemical behavior of the prepared nano-materials was characterized by cyclic voltammetry (CV), where low ΔEp values (0.473 V) for Fe3O4/PANI NCs indicated the presence of reversible charge transfer mechanisms at the electrode surface, reflecting a high rate of electron transfer. The synthesized nanocomposite was used to modify pencil graphite anodes to construct four single-chamber MFCs: bare pencil graphite anodes, pencil graphite anodes modified with Fe3O4, PANI, and Fe3O4/PANI nanocomposites. The maximum open circuit voltage (OCV) value was 645 ± 24.50 mV, with a high power output of 424.51 ± 6.86 mW/m2 and current density of 2475.01 ± 1.23 mA m−2 produced by the Fe3O4/PANI NCs modified pencil graphite electrode, which is more than six times the efficiency in terms of power density compared to the unmodified pencil graphite electrode (PGE). These results demonstrate that the synthesized nanocomposite plays an effective and value-added role in modifying traditional carbon anode electrodes within an MFC energy conversion device system.