Biodegradable silica rubber core-shell nanoparticles and their stereocomplex for efficient PLA toughening

In the effort to overcome the shortcomings such as brittleness and poor mechanical stability, and increase the competitive edge of renewable poly(lactic acid) PLA over conventional petroleum-based thermoplastics, silica rubber core-shell nanoparticles for effective PLA toughening were successfully synthesized by sequential ring opening polymerization (ROP). The core-shell structure was designed with silica as inner core, P(CL-mLA) as ‘rubber’ middle layer and terminal PDLA chains (SiO2-r-PDLA), to facilitate the stereocomplex formation with PLLA matrix for enhanced interface control. The PLLA/SiO2-r-PDLA nanocomposites were fabricated through solution blending-injection molding process. Nuclear magnetic resonance (1H NMR and 13C NMR) results confirmed the presence of grafted ’rubber’ and PDLA chains from the surface of silica particle. In addition, PLLA/SiO2-r-PDLA nanocomposites showed tremendous improvement in thermal and mechanical properties using differential scanning calorimetry (DSC) and tensile testing, respectively. Besides the formation of stereocomplex in the nanocomposites, a detailed study on the melt stability of these stereocomplex nanocomposites revealed a ‘memorized’ stereocomplex behavior, i.e., having the ability to perfectly reassemble after re-crystallization from melt (melt memory effect), when rubber segment is present. Finally, structure-deformation mechanisms were studied using scanning electron microscopy (SEM) and small angle x-ray scattering (SAXS). From SAXS, crazing was clearly observed whereas SEM revealed fibrillated structures. Thus, crazing and fibrillation are the key deformation mechanisms in PLLA/SiO2-r-PDLA system. The exciting new fillers could open up new horizons for PLA advanced composites applications.