A thermodynamically consistent phase transformation model for multiphase alloys: application to Ti$$_6$$Al$$_4$$V in laser powder bed fusion processes

Abstract Titan aluminium alloys belong to the group of $$\alpha $$ α – $$\beta $$ β -alloys, which are used for many applications in industry due to their advantageous mechanical properties, e.g. for laser powder bed fusion (PBF-LB) processes. However, the composition of the crystal structure and the respective magnitude of the solid fraction highly influences the material properties of titan aluminium alloys. Specifically, the thermal history, i.e. the cooling rate, determines the phase composition and microstructure for example during heat treatment and PBF-LB processes. For that reason, the present work introduces a phase transformation framework based, amongst others, on energy densities and thermodynamically consistent evolution equations, which is able to capture the different material compositions resulting from cooling and heating rates. The evolution of the underlying phases is governed by a specifically designed dissipation function, the coefficients of which are determined by a parameter identification process based on available continuous cooling temperature (CCT) diagrams. In order to calibrate the model and its preparation for further applications such as the simulation of additive manufacturing processes, these CCT diagrams are computationally reconstructed. In contrast to empirical formulations, the developed thermodynamically consistent and physically sound model can straightforwardly be extended to further phase fractions and different materials. With this formulation, it is possible to predict not only the microstructure evolution during processes with high temperature gradients, as occurring in e.g. PBF-LB processes, but also the evolving strains during and at the end of the process.