Composite Poly(vinylidene fluoride)/Polystyrene Latex Particles for Confined Crystallization in 180 nm Nanospheres via Emulsifier-Free Batch Seeded Emulsion Polymerization

Recently, nanoconfined poly(vinylidene fluoride) (PVDF) and its random copolymers have attracted substantial attention in research. In addition to the drastic change in crystallization kinetics, major interest lies in crystal orientation and polymorphism in order to understand whether enhanced piezoelectric and ferroelectric properties can be achieved. For example, PVDF has been two-dimensionally (2D) confined in cylindrical nanopores of anodic aluminum oxide (AAO) with various pore diameters. The crystal c-axis becomes perpendicular to the cylinder axes, which favors dipole switching in the impregnated AAO membrane. However, no polar phases have been obtained from 2D confinement even down to 35 nm pores after melt recrystallization. In this work, we realized three-dimensionally (3D) confined crystallization of PVDF in 180 nm nanospheres by employing a facile emulsifier-free batch seeded emulsion polymerization to prepare PVDF@polystyrene (PS) core–shell particles. Influences of polymerization temperature, PVDF/styrene feed ratio, and polymerization time were systematically investigated to achieve completely wrapping of PS onto PVDF particles and avoid the formation of Janus particles. Exclusive confined PVDF crystallization was observed in these core–shell composite particles. Intriguingly, after melt recrystallization, polar β/γ phases, instead of the kinetically favored α phase, were resulted from 3D confinement in 180 nm nanospheres. We attributed this to the ultrafast crystallization rate during homogeneously nucleated PVDF crystallization. For the first time, we reported that 3D confinement was more effective than 2D confinement in producing polar crystalline phases for PVDF.