Structural and thermal analysis of polycrystalline diamond thin film grown on GaN-on-SiC with an interlayer of 20 nm PECVD-SiN

A 1.5-μm polycrystalline diamond was deposited on the AlGaN/GaN heterojunction on the SiC substrate with a 20-nm SiN dielectric. A 4.9% increase in 2DEG density after the diamond growth due to the increase in tensile strain of the GaN layer is confirmed by micro-Raman measurements. The interfacial analysis through the transmission electron microscopy and electron energy loss spectroscopy shows a thickness reduction in the SiN layer of ∼1.7 nm, which converts to a thin SiC layer at the diamond/SiN interface, and no carbon diffusion is found in the SiN layer after the diamond growth. Device simulation using the thermal properties extracted by time domain thermoreflectance predicts a temperature drop of 17.1 °C when the diamond only covers the device access region and reveals that the improvement of thermal boundary resistance is much more effective than that of the diamond thermal conductivity for the top-side heat spreading, which is mainly due to the limited thickness of the top diamond film.