Towards Statically Balanced Compliant Joints Using Multimaterial 3D Printing

Compliant joints are widely used in mechanisms when accurate movements are required. With no assembly requested, they are also a great tool for mesoscale robotics, a field in which compactness and large joint amplitudes are necessary features. In this paper, an original multi-material compliant revolute joint is presented. Taking advantage of multi-material 3D printing, it exhibits a novel design with the integration of an hyper-elastic material. Thanks to a helical shape design, a large range of motion is obtained, and the incompressibility of the hyper-elastic material is used to improve the stiffness properties of the joint while keeping it compact. The spring effect of compliant joints makes mechanism actuation more difficult. The proposed joint is therefore designed with an integrated static balancing system in order to minimize actuation torques. The balancing system is composed of a bistable mechanism, which geometry optimization is presented. Experimental assessment demonstrate that the joint possesses a range of motion of 120°, and the balancing system reduces actuation moments by almost 60%.