In-situ Li2O-atmosphere assisted solvent-free route to produce highly conductive Li7La3Zr2O12 solid electrolyte

Solid-state batteries have garnered attention due to their potentiality for increasing energy density and enhanced safety. One of the most promising solid electrolytes is garnet-type Li7La3Zr2O12 (LLZO) ceramic electrolyte because of its high conductivity and ease of manufacture in ambient air. The complex gas-liquid-solid sintering mechanism makes it difficult to prepare LLZO with excellent performance and high consistency. In this study, an in-situ Li2O-atmosphere assisted solvent-free route is developed for producing the LLZO ceramics. First, the lithium-rich additive Li6Zr2O7 (LiZO) is applied to in-situ supply Li2O atmosphere at grain boundaries, where its decomposition products (Li2ZrO3) build the bridge between the grain boundaries. Second, comparisons were studied between the effects of dry and wet routes on the crystallinity, surface contamination, and particle size of calcined powders and sintered ceramics. Third, by analyzing the grain boundary composition and the evolution of ceramic microstructure, the impacts of dry and wet routes and lithium-rich additive LiZO on the ceramic sintering process were studied in detail to elucidate the sintering behavior and mechanism. Lastly, exemplary Nb-doped LLZO pellets with 2 wt% LiZO additives sintered at 1,300 °C × 1 min deliver Li+ conductivities of 8.39 × 10-4 S cm-1 at 25 °C, relative densities of 96.8%, and ultra-high consistency. It is believed that our route sheds light on preparing high-performance LLZO ceramics for solid-state batteries.