Multiscale simulation and experimental studies on modal damping of ultra‐thick CFRP laminates

Abstract The vibration characterization of ultra‐thick laminates widely used in aerospace and marine industries was different from that of thin laminates. However, modal testing and simulation methods were generally limited to relatively thin laminates. To explore the vibration behavior of ultra‐thick laminates, a novel multiscale simulation technology based on the representative volume modal strain energy (RVMSE) method is presented for predicting modal damping in this paper. The adaptive Greedy‐Based Generation (GBG) algorithm is used to create a 3D random distribution of fibers for composites. Modal shape information of the structure is obtained according to the Lanczos algorithm, which is used as an input parameter for the microscopic model. This is followed by homogenization based on the volumetric analysis performed on representative volume elements (RVEs) to determine the strain energy in six directions. The calculation of modal damping is performed by using the modal strain energy (MSE) method and the damping properties of the six directions. The fast rate of convergence and high accuracy of the method are demonstrated through different examples. The vibration response predictions produced by novel RVMSE methodology are shown to closely match experimental measurements, providing scope to expand the application of this approach to more complex, ultra‐thick laminate components. Highlights The RVMSE method uses a higher level of homogenization to overcome the limitations of the traditional MSE method for calculating the damping of ultra‐thick CFRP laminates. The modal parameter error is controlled to less than 10%, and the experimental results fill the gap of the damping data of ultra‐thick CFRP structure. The proposed RVMSE model improves the accuracy of dynamic response prediction for ultra‐thick laminates.