Ni-Substituted Sr(Ti,Fe)O3 SOFC Anodes: Achieving High Performance via Metal Alloy Nanoparticle Exsolution

Electrically conducting oxides have been proposed as alternatives to Ni-based cermet anodes for solid oxide fuel cells (SOFCs) to overcome issues such as coking and impurity poisoning, but their electrochemical performance is typically inferior to that of Ni-based cermets. Here we show that a new oxide composition, Sr0.95(Ti0.3Fe0.63Ni0.07)O3−δ, yields anode polarization resistance competitive with Ni cermets, and substantially better than that of the corresponding Ni-free compound, SrTi0.3Fe0.7O3−δ. Exposure to fuel results in exsolution and nucleation of Ni0.5Fe0.5 nanoparticles uniformly dispersed on the Ni-substituted perovskite surface, whereas no nanoparticles are observed on SrTi0.3Fe0.7O3−δ. A general thermodynamic model is developed that quantitatively predicts exsolved nanoparticle composition. The reduction in anode polarization resistance by the nanoparticles, by as much as 4 times, is most pronounced at cell operating temperatures below 800°C and low H2 partial pressures, suggesting that the nanoparticles improve performance by promoting H2 adsorption.