A joint resonance frequency estimation and in-band noise reduction method for enhancing the detectability of bearing fault signals

The vibration signal measured from a bearing contains vital information for the prognostic and health assessment purposes. However, when bearings are installed as part of a complex mechanical system, the measured signal is often heavily clouded by various noises due to the compounded effect of interferences of other machine elements and background noises present in the measuring device. As such, reliable condition monitoring would not be possible without proper de-noising. This is particularly true for incipient bearing faults with very weak signature signals. A new de-noising scheme is proposed in this paper to enhance the vibration signals acquired from faulty bearings. This de-noising scheme features a spectral subtraction to trim down the in-band noise prior to wavelet filtering. The Gabor wavelet is used in the wavelet transform and its parameters, i.e., scale and shape factor are selected in separate steps. The proper scale is found based on a novel resonance estimation algorithm. This algorithm makes use of the information derived from the variable shaft rotational speed though such variation is highly undesirable in fault detection since it complicates the process substantially. The shape factor value is then selected by minimizing a smoothness index. This index is defined as the ratio of the geometric mean to the arithmetic mean of the wavelet coefficient moduli. De-noising results are presented for simulated signals and experimental data acquired from both normal and faulty bearings with defective outer race, inner race, and rolling element.