Enhancing overall performance of thermophotovoltaics via deep reinforcement learning-based optimization

Thermophotovoltaic (TPV) systems can be used to harvest thermal energy for thermoelectric conversion with much improved efficiency and power density compared with traditional photovoltaic systems. As the key component, selective emitters (SEs) can re-emit tailored thermal radiation for better matching with the absorption band of TPV cells. However, current designs of the SEs heavily rely on empirical design templates, particularly the metal-insulator-metal (MIM) structure, and lack of considering the overall performance of TPV systems and optimization efficiency. Here, we utilized a deep reinforcement learning (DRL) method to perform a comprehensive design of a 2D square-pattern metamaterial SE, with simultaneous optimization of material selections and structural parameters. In the DRL method, only the database of refractory materials with gradient refraction indexes needs to be prepared in advance, and the whole design roadmap will automatically output the SE with optimal Figure-of-Merit (FoM) efficiently. The optimal SE is composed of a novel material combination of TiO2, Si, and W substrate, with its thickness and structure precisely optimized. Its emissivity spectra match well with the external quantum efficiency curve of the GaSb cell. Consequently, the overall performance of TPV is significantly enhanced with an output power density of 5.78 W/cm2, an energy conversion efficiency of 38.26%, and a corresponding FoM of 2.21, surpassing most existing designs. The underlying physics of optimal SE is explained by the coupling effect of multiple resonance modes. This work advances the practical application potential of TPV systems and paves the way for addressing other multi-physics optimization problems and metamaterial designs.