Optimizing surface roughness of workpieces made of stainless steel 316L with DMLS technology: a Taguchi method approach

Abstract This study employs Direct Metal Laser Sintering (DMLS) technology to investigate surface roughness in stainless steel 316L 3D printing processes. Utilizing the Taguchi method in experimental design, we examine the influence of independent variables—laser power, scan speed, and hatch spacing - on surface roughness quality. Results indicate that laser power has the greatest impact, followed by scan speed and hatch spacing. Notably, both laser power and hatch spacing positively affect surface roughness, while scan speed adversely affects the top surface quality of printed components. This research enhances comprehension of the intricate relationship between process parameters and surface quality in DMLS-based 3D printing, offering insights for optimizing surface roughness in stainless steel 316L applications. The study holds practical significance for enhancing the quality and performance of 3D-printed components across diverse engineering and manufacturing sectors.