A Novel Approach to Continuous and Scalable Synthesis of Cation-Disordered Rocksalt Cathodes

Cation disordered rocksalts (DRX) are an emerging class of high energy density LIB cathodes that can utilize earth-abundant and low-cost redox active transition metals. The DRX cathodes can be synthesized through a rich chemistry of transition metals, where commonly, metal-oxide precursors are combined with lithium source via ball-milling and calcined to achieve cation disordered phase. In this work, we present a new alternative synthesis method to the traditional solid-state synthesis, which provides scalable and continuous production of cathode precursors. A soft synthesis method in aqueous media was adopted to produce Mn-rich cathode precursors in large scale, through which homogenous mixing of the introduced transition metal cations was achieved. Here we report the electrochemical and structural properties of as-synthesized DRX cathodes with various Mn-compositions.