Highly Efficient Transformation of Tar Model Compounds into Hydrogen by a Ni–Co Alloy Nanocatalyst During Tar Steam Reforming

Hydrogen (H2) production from coal and biomass gasification was considered a long-term and viable way to solve energy crises and global warming. Tar, generated as a hazardous byproduct, limited its large-scale applications by clogging and corroding gasification equipment. Although catalytic steam reforming technology was used to convert tar into H2, catalyst deactivation restricted its applicability. A novel nanocatalyst was first synthesized by the modified sol–gel method using activated biochar as the support, nickel (Ni) as the active component, and cobalt (Co) as the promoter for converting tar into H2. The results indicated that a high H2 yield of 263.84 g H2/kg TMCs (Tar Model Compounds) and TMC conversion of almost 100% were obtained over 6% Ni–4% Co/char, with more than 30% increase in hydrogen yield compared to traditional catalysts. Moreover, 6% Ni–4% Co/char exhibited excellent resistance to carbon deposition by removing the nucleation sites for graphite formation, forming stable Ni–Co alloy, and promoting the char gasification reaction; resistance to oxidation deactivation due to the high oxygen affinity of Co and reduction of the oxidized nickel by H2 and CO; resistance to sintering deactivation by strengthened interaction between Ni and Co, high specific surface area (920.61 m2/g), and high dispersion (7.3%) of Ni nanoparticles. This work provided a novel nanocatalyst with significant potential for long-term practical applications in the in situ conversion of tar into H2 during steam reforming.