Self-healing unmanned aerial vehicle skin for icing prevention and intelligent monitoring

In-flight icing is a common hazard in unmanned aerial vehicles (UAVs), accounting for 25% of drone accidents due to their sensitivity to weight increase. Anti-icing technology for UAVs remains challenging because of their limited payload capacity and insufficient power to support electrothermal deicing systems. In this study, a self-healing intelligent skin was developed for small-size smart devices, such as UAVs. It provides anti-icing and icephobic capabilities in addition to real-time monitoring of in-flight icing. This skin consists of five layers, including self-healing supramolecular elastomers and electrodes, with an encapsulation layer composed of a specially designed fluoropolymer to decrease the ice nucleation temperature (−28.4 °C) and ice adhesion strength (33.0 kPa). Notably, this skin can monitor ice accretion on the UAV surface in real time, and its sensing performance undergoes complete self-recovery after damage. This study paves the way for intelligent UAVs to operate safely under extreme weather conditions.