Characterization and Microstructural Evolution of Continuous BN Ceramic Fibers Containing Amorphous Silicon Nitride

Boron nitride (BN) ceramic fibers containing amounts of silicon nitride (Si3N4) were prepared using hybrid precursors of poly(tri(methylamino)borazine) (PBN) and polycarbosilane (PCS) via melt-spinning, curing, decarburization under NH3 to 1000 °C and pyrolysis up to 1600 °C under N2. The effect of Si3N4 contents on the microstructure of the BN/Si3N4 composite ceramics was investigated. Series of the BN/Si3N4 composite fibers containing various amounts of Si3N4 from 5 wt% to 25 wt% were fabricated. It was found that the crystallization of Si3N4 could be totally restrained when its content was below 25 wt% in the BN/Si3N4 composite ceramics at 1600 °C, and the amorphous BN/Si3N4 composite ceramic could be obtained with a certain ratio. The mean tensile strength and Young’s modulus of the composite fibers correlated positively with the Si3N4 mass content, while an obvious BN (shell)/Si3N4 (core) was formed only when the Si3N4 content reached 25 wt%.