A Comparison of Ethylene-Tar-Derived Isotropic Pitches Prepared by Air Blowing and Nitrogen Distillation Methods and Their Carbon Fibers

Two isotropic pitches were prepared by air blowing and nitrogen distillation methods using ethylene tar (ET) as a raw material. The corresponding carbon fibers were obtained through conventional melt spinning, stabilization, and carbonization. The structures and properties of the resultant pitches and fibers were characterized, and their differences were examined. The results showed that the introduction of oxygen by the air blowing method could quickly increase the yield and the softening point of the pitch. Moreover, the air-blown pitch (ABP) was composed of aromatic molecules with linear methylene chains, while the nitrogen-distilled pitch (NDP) mainly contained polycondensed aromatic rings. This is because the oxygen-containing functional groups in the ABP could impede ordered stack of pitch molecules and led to a methylene bridge structure instead of an aromatic condensed structure as in the NDP. Meanwhile, the spinnability of the ABP did not decrease even though it contained 2.31 wt % oxygen. In contrast, the ABP had narrower molecular weight distribution, which contributed to better stabilization properties and higher tensile strength of the carbon fiber. The tensile strength of carbon fibers from the ABP reached 860 MPa with fiber diameter of about 10 μm, which was higher than the tensile strength of 640 MPa for the NDP-derived carbon fibers.